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Showing posts with label microwave heating. Show all posts
Showing posts with label microwave heating. Show all posts

Friday, June 10, 2011

FROZEN FOODS-THE "INCONVENIENCE" FACTOR

It is wrongly assumed that frozen foods are convenience products because those who buy these products will vouch safe for the "ordeal" involved in cooking them. It is true that most frozen foods come pre-prepared requiring no efforts except for cooking but the recommended practice of thawing in a refrigerator can be time consuming negating the convenience factor very significantly. Fearing cross contamination and growth of undesirable microorganisms, room temperature thawing is generally frowned upon but recent studies have brought out the fact that thawing after immersing in water can cut down the thawing time considerably and this provides the consumer more opportunities to use frozen foods in day to day food preparations. Microwave oven is supposed to be handy in thawing but uneven heating make the product inferior for consumption. Water medium transfers heat much better than air and therefore it is logical to expect better results.

"Air-thawing in the refrigerator took 18 to 20 hours, while the room-temperature water bath thawed the steaks in about 20 minutes, and the hot-summer-day bath in 11 minutes. These water-bath times are so short that any bacterial growth would remain within safe limits. The water-thawed steaks actually leaked less juice than the air-thawed steaks. The researchers grilled the steaks, too, and found that all the thawed steaks lost about 26 percent of their original weight once cooked, while never-frozen steaks lost 21 percent. The study found no significant differences in tenderness between slow- and quick-thawed steaks. Eleven minutes is pretty quick, but Brian A. Nummer and colleagues at Utah State University in Logan shaved away another couple of minutes by heating the water bath to 140 degrees, the standard temperature of steam tables in food service kitchens. The Utah State group found that chicken breasts about a half-inch thick thawed in a little more than 3 minutes, and inch-thick breasts in less than 9 minutes. Although 140-degree water would eventually cook the chicken to medium-rare, they saw no signs of cooking. The quick-thawed breasts did lose slightly more juice than the refrigerator-thawed breasts, but when the chicken was grilled and served, a panel of 18 tasters was unable to tell them apart. And based on their mathematical modeling, the researchers concluded that any bacterial growth would remain well within safe limits. So there's no downside to quick-thawing steaks, chops, fillets and other relatively thin cuts in warm water right before cooking. Large roasts are a different story. They take long enough to thaw that there may be time for significant bacterial growth on their surfaces. Prompt cooking might well eliminate that problem, but until this has been studied, it's safest to continue thawing roasts in the refrigerator or in water under 40 degrees. Quick-thawing is easy to adopt in the home kitchen. But don't expect your thaw times to match the lab times I've quoted unless you have an immersion circulator or another method to keep the water in motion and at a constant temperature. If the water is still, a cold zone develops around the food and insulates it from the remaining warm water. And without infusions of hot water or heat from a burner, the icy food cools the water bath".

One of the problems of using water bath is the rapid cooling of layers of water in contact with the frozen pack hindering heat transfer and unless there is circulation of water around the frozen pack, thawing is bound to be slower. A common practice adopted in many kitchens is to change the water 2-3 times to accelerate the thawing rate. While the above findings may be true with thin slabs of meat, how far it is applicable to thawing of frozen vegetables or fruits may be uncertain. Of course common sense tells that being not so compact as meat, thawing these materials may be much less problematic.

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com

Friday, March 12, 2010

TECHNOLOGY INNOVATIONS-ENSURING BETTER FOOD SAFETY


Ever since the advent of industrial scale microwave ovens after World War II, its potential as a rapidly heating system has not been fully exploited. How ever domestic models of microwave ovens have been able to penetrate into practically every home in most developed countries and are making rapid progress in many developing countries also. Design of continuous microwave heating stations for food sterilization posed many challenges and only few commercial plants are working to day based on microwave energy. The recent innovative technology developed in the US gives hope that microwave will eventually emerge as technology of choice for the food processing industry.


The team's Microwave Sterilization Process technology submerges the packaged food in pressurized hot water while concurrently heating it with microwaves at a frequency of 915 MHz--this frequency penetrates food much more deeply than home microwave ovens. This combination eliminates food pathogens and spoilage microorganisms in five to eight minutes and produces foods with much higher quality than conventionally processed products.

Probably it may take several years for the technology to become accepted as industry standard, because of the high capital cost necessary to install such plants with high capacity. Even in the US where food safety is on top of the agenda of the federal and state governments, establishing the credibility and reliability of the new combination technology is going to take time though it has been given clearance by the country's safety agency the FDA.
V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com

Friday, October 9, 2009

CONTINUOUS MICROWAVE PROCESSING-A SUPERIOR TECHNOLOGY


Continuous microwave heating process, evolved recently, recommends itself for foods that cannot be exposed to high temperatures for long periods. Modern technologies, evolved mostly by the dairy industry for pasteurization and sterilization of milk like HTST, have helped to market stabilized fluid milk with extended shelf life using the aseptic packaging systems. Invariably in all these thermal processes, the food has to be in contact with the heating surface for transfer of heat from the source to the food material under processing that can cause some practical problems. Microwave heating, basically a batch process has so far remained untapped with the industry looking for a continuous process with assured performance.

Development of the continuous process recently, which is patented, has opened up immense possibilities for thermal treatment of many pumpable food products. "The IMS Cylindrical Heating System features patented technology that delivers uniform heating on a continuous flow basis, minimizing the problem of hot spots in traditional thermal processing technologies," said a company statement. "Because the food product is heated in seconds and is not in contact with a hot heating surface, the unique thermal process allows for ultra-rapid pasteurization or sterilization with minimal product degradation."

While pH, sugar and salt in the product determine the process parameters, optimum temperature-time relationship for effective sterilization will also depend on the flow characteristics of the product to be processed. Foods with high acidity or salt or sugar with uniform consistency are easier to be handled, It is the low acid foods which pose challenges as the contaminating microorganisms require much more rigorous heating to achieve assured "kill" rate. The new microwave processing system is claimed to be efficient for low acid foods also which is commendable. Use of steam for thermal processing of liquids may become history if the microwave system becomes the accepted norm..

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com