V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com
Food processing is ideally a balance between the need for preservation from spoilage and maintaining the sensory quality and nutrition of the food almost on par with their fresh counterparts. But in practice some compromise has to be struck wherein the eating quality may have to be compromised to some extent. Of the major process technologies, thermal processing using high temperature conditions is known to cause maximum damage to the end product, especially in terms of texture and some times flavor. Innovative developments in food technology are invariably targeted at evolving an ideal process that can accomplish preservation at ambient conditions and there are already a few such technologies like gamma radiation, use of chemical preservatives, etc which, of course have their own limitations when it comes to universal acceptance. It is in this context that the new innovation, recently reported involving use of non-thermal plasma for achieving food decontamination at low temperatures, has to be considered.
Gas plasma decontamination, produced by discharges at atmospheric pressure and low temperature, could make it a practical and inexpensive process for product preservation. Non-thermal plasmas can be generated by microwave, radio-frequency, pulsed and other power sources. Suitable systems that have been studied include the resistive barrier discharge (RBD), which can generate gas plasma at atmospheric conditions. Several mechanisms are thought to be responsible for microbial inactivation and depend on plasma characteristics and the type of microorganism. The electrical and chemical emissions of the plasma devices can be measured and used to calculate the electron number density of the plasma, while emission spectra can also be used to determine the rotational and vibrational temperatures of the plasma. Gas plasma could have potential for the decontamination of foods such as shell eggs that are difficult to sanitize by conventional methods, but further investigation is needed into the use of cold plasma in the food industry. A study by Ragni et al.1, describes the development and evaluation of a prototype RBD plasma device. The plasma glow was analysed by optical emission spectroscopy while the discharge was electrically characterized. The surface decontamination of shell eggs, experimentally inoculated with Salmonella enteritidis and Salmonella typhimurium, was assessed over different decontamination times and gas conditions. The RBD device generated a low-temperature, after-glow gas mixture able to reduce the populations of both microorganisms on shell eggs. The plasma emission showed the presence of OH radicals, NO radicals and other reactive species involved in the microbial reduction. Treatment times of around 90 minutes were feasible for the poultry industry, with no significant negative effects on egg quality traits.
Though the development is in an early stage, the gas plasma technology for preservation may revolutionize the industrial processing of foods in the coming years, if it can be applied to many foods, especially those vulnerable to pathogenic infection. Limited studies on egg preservation offer some encouraging results and there is a long way to go before it becomes a reliable means of ensuring safety of perishable foods. One of the limitations could be the long exposure time required to achieve a satisfactory kill of pathogens which may make it difficult to make the process continuous. Also to be ensured is the safety of artifacts produced in the food, if any, during the process on human health.
V.H.POTTYPasteurization is an age-old process which had given the food processing industry the initial impetus and present day aseptic packing process is the crowning glory for the fraternity of food technologists. Thousands of liquid and semi-liquid food products are prepared to day using this technology with quality comparable to their fresh counter parts and with relatively high degree of safety. While old pasteurization process developed by Louis Pasteur was based on a temperature-time relationship that ensures destruction of pathogenic bacteria, modern day techniques have progressively brought down the time of heating with process time coming down to a few seconds minimizing chemical, physical and flavor changes due to heat. . In contrast solid foods are mostly processed using chemical fumigants which bring about destruction of undesirable infestation causing vectors. A new process developed recently claims pasteurization of even solid foods with low water activity which is now being offered for commercial application.
"A stand-alone dry goods pasturization system from pasturization specialists Buhler Barth and Log5 Corporation won a coveted Innovation Award at this week's Institute of Food Technologist's (IFT) Annual Meeting and Food Expo, staged in Chicago, Illinois. Their Controlled Condensation Process Pasteurization (CCP) Technology pasteurizes low water activity foods such as tree nuts, peanuts, spices, grains and preserves the natural quality of the food, according to the judges. "The technology maintains thermal equilibrium by controlling pressure, temperature, surface condensation and moisture levels," stated the judges' citation. A Buhler Barth spokesperson told FoodProductionDaily.com at the IFT event:"The CCP system is natural involving no chemcials and can actually pasteurize in shell peanuts. Also the process involves no moisture pick up of the peanuts andtree nuts during pasteurization." In addition, the process is said to preserve the original appearance, flavour and texture of the nuts without the cooked flavour notes (of some processes). Trials have shown that it can deliver a guaranteed 5 log reduction in thesalmonella surrogate species E. faecium. The system can be installed before or after an existing (continuous belt) roaster for the production of roasted and pasteurised peanuts. A four step process, CCP involves: Conditioning or preheating close to the thermal equilibrium, equilibration to the thermal equilibrium, pasteurization and restoration or the removal of excessive surface moisture. Processing capacity can reach 20t an hour (44,000 lbs/hour). Operating costs are said to total 0.5 cents per pound processed".
Increased incidence of microbial contamination of low moisture products like walnuts, peanuts, spices, grains etc being encountered lately has been a cause of worry and probably this technology may be the answer to the need of the industry. While spices have been included in the list of commodities that can be pasteurized by using the above process, it is not clear how far they can be freed from molds which affect spices like pepper, ginger, peanuts and many others. Exports from many developing countries are often affected by reported presence of molds and toxins like Aflatoxin and with high capacity plants being offered it is worth while exploring its suitability for the purpose.