Market

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Showing posts with label dfrl. Show all posts
Showing posts with label dfrl. Show all posts

Wednesday, November 21, 2012

BUSINESS INCUBATORS-NEED OF THE HOUR FOR FOOD ENTREPRENEURS

A major advantage for big food processing companies is their deep pocket and their ability to innovate using in-house R&D facilities and experienced food professionals. In sharp contrast a small entrepreneur with limited cash in hand faces a huge risk in setting up a venture even under best of the conditions. In a country like India bank financing may be some what easy provided banks are convinced that one has a viable project with low risk. But most entrepreneurs find it difficult to get either the appropriate technology or some minimum hands-on experience for ensuring success after establishing the venture. Here is where the concept of an Incubation Center becomes relevant for the growth of food processing industry. In many countries of the West there are specialized incubation centers catering to diverse interests and food processing incubation centers are also working successfully escorting the entrepreneur till the venture starts production in its own facilities. For an incubation center to be successful there are several pre-requisites which include state of the art equipment and supporting facilities, a good knowledge about food processing, experienced food experts with networking background, closeness to a major food industry cluster and above all a commitment to stand by the entrepreneur till success is achieved. Here is a critique on the importance of incubators in the development of industry.

At many specialty incubators, the goal is more about economic bootstrapping than building the next technology blockbuster. Encouraging entrepreneurship among the poor is a common theme. For instance, La Cocina, a culinary incubator in San Francisco, helps immigrant women with low incomes get food businesses off the ground. First-time entrepreneurs need plenty of guidance with the intricacies of opening restaurants and packaged food businesses. Azalea Perez Olivares, events coordinator and spokeswoman for the food nonprofit, said that the reality check comes during regular informational orientations held before anyone can submit their applications. The message is deliberately sobering. "We try to be realistic—that the majority of food businesses fail," she says. Staff and food industry volunteers mentor those who are selected for the program. Participants almost invariably have to rewrite business plans after better researching the competition and learning about the financing needed to turn their idea into a business. After getting the basics in order, the would-be food entrepreneurs can use the incubator's shared kitchen, which has eight work stations over 4,400 square feet. Food-safety regulations require all food businesses to use a professional kitchen, rather than cook at home. The women who go through the program come out with contacts in the food industry that they would probably never otherwise have been able to get. Additionally, buyers from Whole Foods (WFM), the specialty grocery chain, visit to take a look at the food coming out of the program. So far, 13 businesses have graduated, including a pickle maker and a baker of Irish shortbread that's covered in chocolate. A handful have opened restaurants, such as a graduate who originally sold his Japanese rice balls from a cart.

Who can set up incubation centers and are they viable as a stand alone activity bringing reasonable returns on investment are questions for which there are no clear answers under Indian conditions. Will the large industry cooperate with such incubators for providing hands-on experience for new entrepreneurs wanting to take advantage of the facilities? Are the research institutions in public funded universities and under CSIR, ICAR and others are "fit enough" to undertake the challenges? It may be recalled that way back in early 1990s Ministry of Food Processing Industry (MFPI) provided a grant of Rs 5 crore to Central Food Technological Research Institute at Mysore for setting up a Food Engineering Center which could be eventually converted into an incubator but till to date no one knows the fate of this "Center"! If GOI is serious about development of food industry in the country, it has to create a SPV for setting up such incubators in all the states, preferably in areas where knowledge about food and food processing corridors exist side by side. Institutions like CFTRI, DFRL, NIFTEM, Universities where training facilities exist and others involved in food related developmental work, must join hands and pool their resources to set up a number of food business incubators for creating a new generation of small time entrepreneurs that will boost the role of food industry in the national economy..  

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com

Sunday, March 11, 2012

NEW DEVELOPMENTS IN MEAL FORMULATIONS WITH LONG LIFE

The world is divided between the so called "naturalists" who hate processed foods and those who tolerate them. Lately the food industry antagonists are raising their pitch after many serious food poisoning episodes in the West and calling the industry names. So vitriolic are some of the comments that a group even wants food industry to be bracketed with Tobacco industry! On the contrary many common people realize the inevitability of processing, at least for extending the life of perishable foods, so that their availability through out the year is not seriously constrained. Armed personnel working for the country in remote border areas under severe hostile conditions depend heavily on preserved foods as the logistics of delivering fresh foods there is almost nightmarish and cost prohibitive. It goes to the credit of Defense Research and Development Organization to foresee these needs and set up a dedicated R & D Laboratory exclusively to devote attention to the food needs of the Defense Forces. Recent news that this specialized organization is going full steam to translate a number of processes developed by its scientists into commercial operations with the help of some women empowered groups is most welcome. A good initiative indeed! Here is a take on this interesting development.

"Defence Research and Development Organisation (DRDO), BASIX, a social enterprise group, and Federation of Indian Chamber of Commerce and Industry (FICCI), have collaborated to launch Aahar - a pilot project comprising a range of ready-to-eat products. The project was launched in New Delhi on Tuesday by planning commission deputy chairman Montek Singh Ahluwalia. The collaboration focusses on food technologies developed by the Mysore-based Defence Food Research Laboratory (DFRL), part of DRDO. The objective of the project is to build women-oriented enterprises using food technologies of DFRL. Aahar is the first pilot project that covers a set of technologies and products including ready-to-eat roti, and two variants in dal which are instant palak dal and masala channa curry mix. While a pack of two rotis is priced at Rs 15, a packet of dal will cost Rs 20. 
Aahar is a hygienic, nutritious and convenient meal that tastes fresh with longer shelf life, and is quick to serve. While the roti has a shelf life of 15 days, the two variants of dal have a shelf life of 12 months under ambient conditions, according to Dr A S Bawa, director, DFRL. Rotis are highly perishable and spoil within 24-36 hours depending upon storage conditions due to microbial spoilage. With DFRL technology, the shelf life has been extended to over 12 months to help retain nutrition and taste. For the instant dal and chana mix, cold shock dehydration technology has been patented by DFRL to make a variety of tasty convenience mixes which can be reconstituted within 6-8 minutes. "The products are suitable for long journeys, nutritional feeding, catering programmes and other similar civilian applications," he added.  

It is aptly said that "the proof of the pudding is in its eating" and these initiatives have some meaning if the armed forces unreservedly accept these preserved foods with "long life" for daily consumption. Such an apprehension is justified in the light of past experience in developing specially "processed foods" for these "special consumers". It was long ago that DRDO imported a freeze drying plant using most modern technology of the time to process meat for captive use of the armed forces at Tundla near Agra and the project was a spectacular failure because of the resistance of the army personnel to accept the product due to textural deficiencies. The 15 day preserved roti mentioned in the report may have some problem of acceptance because of the susceptibility of this product to retro-gradation and consequent textural deficiency. As for dal preparations and curries there should not be any problem since retort pouch technology developed by this laboratory long back has already established itself as useful and dependable. Without prejudging the outcome of the trials, one should wish the endeavor success.

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com

Saturday, December 31, 2011

TENDER COCONUT WATER-COCONUT BOARD'S CLAIM FOR PRESERVATION

A claim has recently been made by the Kochi based Coconut Board of Agriculture Ministry, GOI about the successful development of a technology for preservation of tender coconut water with the technical help of Defense Food Research Laboratory, Mysore. While it is difficult to vouch safe for the acceptability of the packed product to genuine connoisseurs of this natural beverage at this point of time based on available information, a cursory look at the process indicates that it is just a beverage based coconut water with added sugar and other functional additives. Coconut water and sugarcane juice happen to be two natural beverages notorious for their vulnerability to high temperature due to formation of Maillard reaction chemical artifacts imparting jaggery like flavor to the final product. Aseptic filling technology which is based on high temperature and very short time heat exposure can be a real option to get a product as natural as possible. Probably the jury is still out about the USP of the new technology and on may have to wait and see how far the new product will represent the original quality of coconut water.

"The Coconut Development Board (CDB) in collaboration with Defence Food Research Laboratory (DFRL), Mysore, has developed the technology for packaging tender coconut water in pouches and aluminum cans. The process technology is now made available to entrepreneurs at a total lumpsum transfer fee of Rs 3 lakh. The processing and packaging of tender coconut water with a capacity of 10,000 tender nuts per day involves an investment ranging from Rs 35 to Rs 40 lakh covering plant, machinery and working capital with a direct employment potential of 30 personnel. The profitability after taking into account the prevailing prices of finished product works out to be around 20 per cent with a payback period of 3 years, according to CDB. Coconut water of 6-7 month stage is first filtered through pressure filters and then mixed with the desired proportion of additives plus sugar and concentrated to the appropriate level. The water is then packed in pouches / cans and retorted in an autoclave, after which it is cooled in a stream of cold water. It helps to retain the flavour of the tender coconut water in pouches or cans for three months at room temperature and for six months under refrigerated conditions".

It is not that coconut water cannot be marketed without quality deterioration as there are a few processors who have already introduced the product in its original "container', viz the natural form without breaking the sterility of the product. This product format enables the content to be held in high quality till it reaches the consumer. One of the most difficult parts of any process in manufacturing coconut water is to "extract" it from the tender coconut which is based on manual labor and lack of uniform quality in terms of sweetness and flavor makes it inevitable to standardize the composition using added water and sugar which may adversely affect the final product quality. Nonetheless such processed products can still be marketed as a beverage with mild flavor. One of the controversies surrounding coconut water concerns the claims being made by some manufacturers in countries like the US that it is highly nutritious and healthy for which there does not exist any valid scientific evidence.

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com